Automated CNC Shelling Robot for Efficient Investment Casting Processes

• Customization: Available
• After-sales Service: Long-Term
• Warranty: 1 Year
• Model NO.: LC-48483AO/LC-48483FO
• Customized: Customized
• Condition: New
• Automatic Grade: Automatic
• Certification: ISO9001
• After-Sale Service: 1 Year
• Control Type: CNC and PLC
• Type: Investment Casting
• Transport Package: Crates
• Specification: 2100*2100*2750 mm
• Trademark: JOC
• Origin: Jiangsu, China
• HS Code: 84283990
• Production Capacity: 120 Sets Per Year
• Package Size: 240.00cm * 230.00cm * 300.00cm
• Package Gross Weight: 2460.000kg

Product Description

Appearance parameters and installation requirements:

NO.	Item	Parameter
1	Host dimension (length*width*height)	2100*2100*2750 mm
2	Host weight	2200 kg/ 4850 lb
3	Power source	Three-phase four-wire, AC380V* + earth wire Note: It can be adjusted to European Standard, American standard, and others according with International Standard IEC 60038 Regulations
4	Compressed air source pressure	≥0.55 MPa
5	Total power	12 kW (Energy consumption in use: 6kW)

Main technical parameters of the equipment:

	Item	Specifications
1	Gripper center distance (maximum rotation radius) ()	450 mm
2	Maximum cluster weight	≤30 kg(66 lbs)
3	Maximum cluster size	Φ400*450(H) mm
4	Swing angle	0-170 °
5	Movement height	1000-1700 mm
6	Movement speed	0-2 m/min
7	Gripper rotation speed	20 rpm
8	Host rotation speed	≤10 rpm

Comparison sheet of production efficiency and qualification rate for several shelling methods:

Shelling line	Hand-made shelling line	General robot-arm shelling line	General robot-arm +robot shelling line	Automatic intelligent shelling line
Shelling Method	Hand-made shelling & fixed drying rack	Manual gripping and hanging & shelling by robot-arm	Gripping and hanging by robot & shelling by robot-arm	Automatic shelling OCTOPUS
Shelling workshop area	1000m^2	500m^2	600m^2	500m^2
Daily production capacity	1000 clusters	1100 clusters	600 clusters	1200 clusters
Each cluster weight	15 kg/33.07 lb	30 kg/66.14 lb	30 kg/66.14 lb	30 kg/66.14 lb
Monthly production capacity	100,000 kg/220462.26 lb	110,000 kg/242508.48 lb	60,000 kg/132277.35 lb	120,000 kg/264554.71 lb
Shelling scrap rate	15%	5%	3%	3%
Shelling staff numbers	12 persons	8 persons	2 persons + 4 robots	2 persons

Automatic Gripping & Hanging

Working with automatic slurry-controlling by slurry smoother (eliminating air bubbles), automatic slurry-adding for slurry tank and automatic sand-adding for sand rainfall machine to realize intelligent shelling

CNC program controlled shelling actions, shelling actions can be shifted quickly and conveniently