Application: The single twisting machine is for produce telephone quads (a quads is 4 standard insulated conductors), the quads are for making railways signaling cables. The single twisting machine is supplied as a twisting production line.
Voltage: 3P 380V 50Hz as standard, or customized Line height: 980mm as standard, or customized Product range:Max twist diameter, 15mm OD; max single core 6mm OD Reel size: pay off, 500mm; take up 800mm Running speed: Max 600RPM Twist pitch range: 30-200mm(set on PLC) Twist direction: both clockwise and anti-clockwise
Details of every parts:
Item 1. 4 head horizontal back twist pay off 4 head horizontal back twist pay off, deploy the four head by using the centerline, gear type synchronously drive, one motor drive four flyer, synchronized with the take up rotation. Rotating speed: Max 450RPM Back twist ratio: 0-80% Reel OD: Max 500, Min 400 Product range: 0.8-4.5mm OD Tension control: magnetic tension control, adjust pay off tension through adjusting voltage of the magnetic clutch, length counting trace pay off tension, pay off tension keep stable from empty to full reel. Tension range: 0-2000g Tension guiding pulley: 120mm OD Reel lift: electrical lifte Pintle close: manual screw tighten Brake: air brake Power: 7.5KW speed: Max 300m/min Safety functions: each head wire break machine auto stop, motor overload protection, default phase protection, lift limit, and so on. Representative image:
Item 2. Wire collecting stand horizontal wire collection stand used for set collection board and side taping heads. Tool case in the rack, convenient for the operator. Collecting board, and collecting die are adjust table for different cable size. Pneumatic wire clamp avoid core wire backward when machine stop, machine start clamp auto open. porcelain die board: can move back and forth, to make a perfect angle between dies and wire collection board. Representative images:
Item 3. 450 active longitudinally tape pay off Active tape pay off, stable tension from empty tape pad to full tape pad, digital display the pay off tension, can used for Alu-foil tape, copper foil tape, mica tape, PE tape, fire resistant tape, paper type, and other tapes. Products range: 3-10mm Tape Pad: Max 450mm(OD)*12-35mm(W)* 76mm(ID), tape thickness 0.02-0.1mm Tension control: motor with inverter control the pay off speed, the tension keep stable. Tension adjust: counterweight tension, move the slide block to change the pay off tension, with tension test sensor and digital displayer to display the tension actively. Tension range: 30-2000g Wire break: wire break machine stop and alarm Tape finish alarm: when the tape nearly finished, the machine will alarm Tape die: with tube kind tape die avoid wire shaking. Power: 0.37KW motor with inverter Representative images:
Item 4. Pre-twister: function: after the wire get into the pre-twister, longitudinal taping formed, makes the longitudinal taping more tight; RPM same with main twister, ensure protect the center taping free of damage; given same complements to the main twister, make the twist pitch more stable. material: double size wire thread with ceramic dies, protect the wire free of damage; use bakelite for the wheels, avoid sliding. structure: horizontal type pre-twister center wheels: bakelite,wheel diameter Ф100 -Ф150, according to the wire size. Brake: magnetic brake twist direction: S,Z both wire thread way: ceramic dies drive way: timing belt pre-twisting power: 0.75KW to 1.5KW, according to the wire size. twist RPM: same with the main twister. Representive pictures:
Item 5. 250 high speed blinder machine Horizontal spooler type hysteresis wire tapping unit, can used for Alu-foil tape, copper foil tape, mica tape, PE tape, fire resistant tape, paper type, and other tapes. Products range: 5-20mm Speed: Max1600RPM Lay length: 20-80mm when tape are 3mm. Tape pad: 210mm(OD)*(170 - 200)mm(L)*3mm(W)*90mm(ID), tape thickness 0.015-0.2mm Wire thread hole diameter: 32mm Tension control:DC24V hysteresis clutch, taping tension keep stable from empty to full pad. Tension range: 50-4000g Tapping direction: clockwise and anti-clockwise both. Tape storage length: bigger than 300mm Door guard: when door open the machine can not start tape break test: tape break machine auto stop and alarm tape use up test: when the tape used up, the machine will alarm and stop. Tapping pitch: set tapping pitch on the HMI, overlapping rate less than 60% Power: 2.2KW AC motor with inverter. Speed adjust: can inverter single adjust or speed control linked with the twisting line. Representative images:
Item 6. Cantilever single twisting main machine Cantilever type rotating parts, differential type take up, single twisting machine. Single insulation core wire: 1.5-6.0mm OD Max twisting wire: 3.0-15.0mm OD Running speed: 600RPM (at 50Hz) Line speed: 30-120m/min Twist pitch: 30-200mm, tolerance +/- 2% Twisting arm: hollow Aluminum cantilever flyer type, light weight design, small wind resistance, high rotation speed; 3 pc Ф210 wire trough pulleys fixed on the cantilever arm and twisting arm, bend small while change direction, so the property of the products turn out to be very steady. Traverse: shaft moving type, take up point do not move, shaft move from left to right traverse and take up. Traverse pitch and range can be set based on the cable size. Traverse power 0.75KW gear motor drive the precise ball screw traverse rod move, traverse rod drive the rack. Take up: differential type take up, 3.7KW motor drive the gear box, gear box drive the take up shaft. Take up speed controlled by PLC controller, achieve stable take up speed and twisting. Twist pitch: electronic digital control, 30-200mm, can be set directly on HMI. Brake: air compression disc brake, auto brake when in an emergency, can adjust brake time by changing air pressure. Reel lift: electromagnetic valve electrical lift, bearing weight 600kg, load bobbin more faster and easier; one sliding ramp to load bobbin, easy for the bobbin to roll to the floor. Power: 15KW motor with inverter drive the main rotating shaft. Line height: 980mm Representative images:
Item7. PLC control electrical cabinet 2mm cold roll steel sheet welded cabinet; environment-friendly, fire resistant, stoving varnish; standard color grey. PLC auto control system: Siemens controller, VEINVIEW touch screen, high sensitivity. Switch: Schneider and Taiwan brand. HMI display: line speed, take up meter, cantilever running speed, twisting pitch, and so on. Power control: inverter control all parts motor Control method: single/linkage button change the controlled method.. Alarm system: tape brake auto alarm, wire break auto alarm, meter reach auto stop and alarm, door open alarm. Cooling system: with cooling fan to sucking all heat out of the cabinet Door guard system, light on when open the door, light off when close the door, when doors open the machine can not be started. Representative images:
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