| Description |
Aluminium Die Casting, Mast Fittings |
| Material |
aluminum |
| Process |
die casting |
| Finish |
to order |
Product Description
A full range of aluminum die casting machine tonnages are from 150 ton to 2500 ton which provide the wide range of cast part sizes from 0.4" square to over 2' square. Our world class tooling technology offers solid tools and the plenty experiences of casting parameters control that make our casting parts are accurate, durable and exquisite to compare with the other workmanship. Our competitive offshore price and short first article lead time delivers the fast success of your project.
Castyield Precision dedicates to innovate with the precision tooling technologies and the sound workmanship of die casting components. Our engineers and manufacturing associates specialize in all aluminum die casting sizes and shapes. Our updated high pressure die casting machines and life guaranteed tools ensure accurate raw casting parts with nice surfaces. We have adjusted our productions, manufacturing procedures, also Information Technology infrastructure to create the conditions to speed up your productions, it will also result in economically production with reliable quality.
We run aluminum die casting with all cold chamber machine, since all of aluminum die casting parts use it to construct the parts. It applied to the business with mature production skills and complete casting parameters. The fact is aluminum cold chamber die casting is generally and acceptable by all customers. Aluminum Alloys Applied to Us: ASTM: A413, A356, A360, A380, A383etc. JIS: ADC1, ADC3, ADC6, ADC10, ADC12etc.
Magnesium Die Casting
Magnesium alloy is the lightest of all casting material, an excellent dimensional stability as well as high impact and dent resistance. The newer high purity alloys can deliver better corrosion resistance than steel and some aluminum alloys. We provide hot chamber, cold chamber casting and Thixomolding injection services of Taiwan to fulfill the industry special usages.
Hot Chamber Die Casting Machine and Cold Chamber Die Casting Machine:
1. They are acceptably and generally for customers since they apply in the field for long term with mature production technologies and complete casting parameters.
2. Most of magnesium die casting products use them to construct parts. Hot chamber machine here is normally casted with small components.
3. Die casting machines can afford to deferent kind of magnesium alloy, such as AM 60 and AZ91. We select machine service on the character and sizes of die casting products.
Thixomolding Injection Machine.
650 ton Thixomolding machine, we are using is the largest ones in Taiwan, able to produce high quality in strength and surface evenness than die casting for large-size, thin parts, internal structures. It is superior to hot-chamber and cold-chamber die casting and is recognized as the safest and latest manufacturing process for magnesium alloy product.
Thixomolding is environmental friendly and revolutionary process. Thixomolding is the injection molding of thixotropic / semisolid magnesium alloy. Mg alloy is supplied in chip form, is heated in the cylinder of the injection molding machine, transforming it into a fluid, semi-solid slurry (thixotropic state) without coming into contact with the air. It is injection molded in the die. This process is called Thixomolding.
What is Thixotropy ?
Hot Chamber and Cold chamber die castings run the temperature over 670°C. The metal structure is in columnar structure, it is caused by cooling down from 670°C fast which lead the parts in more shrinking deformation for thin wall especially.
Thixomolding Injection runs the temperature from 565°C only. The metal structure is in granular structure, it is caused by cooling down from 565°C (Thixomolding slurry with shearing force) which lead the parts in more steady, thin and less deformation.
By applying a shearing force to Thixotropic magnesium alloy to divide the solid phase into particles, consequently the viscosity is reduced and fluidity is increased.
Characteristics of Thixomolding
1. Use of magnesium alloy chips eliminates need for melting furnace and allows easier switching between alloys.
2. High-speed injection and high injection pressure improve surface quality and make precision molding of thin parts possible.
3. Lower temperature of molten magnesium alloy in Thixomolding improves dimensional accuracy and mechanical properties.
4. Provides the precision and thin wall molding. (< 1mm). For example: NB laptop, Mobile phone, computer, communication and consumer electrics products.
5. Fully sealed molding process enables cleaner, safer work environment.
6. Gentle to the Earth, Thixomolding process requires no global warming gas, such as SF6 or flux.
Magnesium Alloys Applied to Us:
AZ91D, AM60B
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Magnesium Alloys Applied to Us:
AZ91D, AM60B
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Zinc Die Casting
We produce zinc die castings for components due to the manufacturing process combines precision and cost-effectiveness with the remarkable mechanical and physical properties of zinc alloys. The longer tool life and lower tool cost lead to the board range of usage in the market. The easy plated surface provides the necessity of using the alloys. Contact with us to get the low unit cost with minimum tooling investment of die casting.
Castyield precision provides competitive low price in zinc die casting mold and components to customers. We run the whole zinc die casting business in hot chamber machine, since the hot chamber machine provide more reliable casting quality and faster casting cycle time. Most of zinc die castings build the components in hot chamber machine and it is mature die casting method in the field. Our tooling shop can complete a tool within 35 days and has the ability to make the high precision dies for zinc alloys, those minimize the burrs, and the raw castings are with smooth surface and accurate dimensions. Those will help a lot to brigh a design to life with great quality and lower prices. Our engineers of zinc die casting are very senior to deal with all die casting affairs and post manufacturing issues. Contact us, our plenty knowledge and highly skilled engineers will assist you personally in every step of your project and results in smooth production and fast deliveries down the road.
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Zinc Alloys Applied to Us:
Zamak #3, Zamak #5, ZA8, ZA27 |
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Castyield Precision is an expert casting manufacturer which know well for all NADCA and European standards. Contact with us to consult manufacturability of your design and get highly competitive tooling price, it helps to get rid of endless and complex machining price and process with economic die casting solutions. We are deeply absorbed in small and middle productions with lowest manufacturing cost, we manage your project entirely from sketch to delivery enables to result in smooth and fast production for saving overall cost.
What Castyield Precision Can Do for You
Our Assignment
Castyield Precision devoted to communicate attentively with customers. To knowing the truly customers' component design purposes and quality requests, we provide the suitable casting solution, post machining processes and coating to result in outstanding quality at affordable prices for your casting components.
Your Engineer's Partner in Design, Machining and Coating.
We have high quality associates with abundant industrial knowledge and experience who have passion to work with you from design period through production to delivery. If you involve us early in your product design stage, we can work together to ensure your components to be designed with great manufacturability and lead to the smooth manufacturing with higher quality, also the short lead-time to delivery your products. Our vision is to grow with customer together.
High Quality to Comply International Criteria at Right Price
Castyield Precision studies customer design drawings and quality criteria in more detail and has the plenty experiences to serve the worldwide customers for many years. The casting history and post machining experience of our shops are started from 2002. Your products will be ship to you from our facilities directly. It provides the lower cost range to compete with some companies requested higher volume. The great proven is it workable for our target market.
Product Smaller Minimum Order Quality and Speed to Market
Castyield Precision is willing to deal with customers who need some flexibility for their small to medium volumes. We modulate our manufacturing processes and facilities to provide the fast turnaround in order to speed your products and ship to you faster. The optimization is from quoting through the way to the ending shipment. We provide multiple casting services assist you to save your sourcing time and manager time from oversea purchasing. You can rely on our comprehensive services to simplify your productions and shipments of your parts in various categories by one shop.
Complete Product Services and Supports
1. Castyield Precision is happy to receive the design consulting from customers. We love to study your drawing and project, and share our suggestions of manufacturability and optimized cost.
2. Provide our mold design CAD to customer in 2D or 3D. Normally, we provide 2D drawing, however we can provide 3D mold design if customer is willing to see.
3. Provide mold flow analysis if customer would like to see the mold flow simulation before tooling.
4. We can construct and machine the prototype samples if the project is required.
5. Die casting, our major service, we produce aluminum die casting, magnesium die casting, Thixomolding injection, zinc die casting and plastic injection.
6. Produce high precision post machining by various CNC machining centers.
7. We execute full dimension inspection after casting and machining. It will provide a certification that our components comply with customer's requests on drawing.
8. We serve the mainstream coatings for finish. Such as, aluminum anodization, electro plating, electro galvanizing, trivalent chromate, hexavalent chromate, chrome-free conversion coatingetc.
9. We serve painting processes for both powder coating and liquid painting. The powder coating is more environmental friendly due to the powder could be recycled easily. However, if the production quantity is too small or the component shape is too complicate, the liquid painting is better for the easy storage and repainting.
10. Company provides light assembly service for casting parts. Customers also could purchase some components in one stop with Castyield Precision. We can help to assembly your parts together.
11. We also can help your components sourcing, like forging and stampingetc.
12. The completed parts are packed by following your packing instruction. Also, we arrange the delivery by following the shipping term.
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Aluminum Alloys Applied to Us:
ASTM: A413, A356, A360, A380, A383etc.
JIS: ADC1, ADC3, ADC6, ADC10, ADC12etc. |
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